Dee provides end-to-end TS16949:2002 certified aluminum alloy manufacturing services including:

• Design Review and Engineering Services
• Prototyping
• Packaging and Shipping
• Quality Testing
• Other

Equipment List

• Foundry
Sand Preparation and Handling
• B&P 85-B Speedmuller with Hartley controls
• 135 ton sand system with rotary screen
• General Kinematics sand/parts conveying
• Fluidized bed sand cooler
• 50,000 cfm dust collection system
Melting and Shell Core Production
• 8000 lbs./hour melting capacity
• Nitrogen generator and degassing equipment
• 1 Dependable 100 machines
• 7 B&P SF6 machines
• 2 B&P SF10
• 2 B&P SF104 machines
• Core Assembly Station
Sand and Permanent Mold
• 2 Osborn 3191 roto lifts with mold handling and dump system
• 1 Hunter 20C with mold handling
• 1 Hunter 32E with mold handling
• 3 Hall 33x38 tilt pour machines
• 1 Hall 6H 48x62 tilt pour
Cleaning and Heat Treating
• 10 finishing cells
• 3 shot blast machines
• 1 drop bottom heat treat oven
• 3 Walk-in aging ovens - 600 Deg. F.
• Robotic Finishing Cell w/ ABB 6600 Foundry Duty Robot
Testing and Support Equipment
• 1 Tensile test machine
• 2 Spectrometers
• 1 Hardness tester
• Sand lab
• Dye penetrant line
• 1 Boroscope
• 1 QA lab with tooling traceable to the National Bureau of Standards
• Assorted pressure testing equipment
• X-ray inspection through outside sources
• Solidification modeling through outside sources
• E-coat outsourcing
• Impregnation outsourcing

• Machining
Production Equipment
• 2 Mori Seiki SL-4 lathes
• 1 Cincinnati Avenger 200MS turning centers
• 3 OKK PVC 40 vertical machining centers
• 1 OKK 510 vertical machining center
• 4 Mori Seiki SH500 horizontal machining centers
• 1 Mazak H400N horizontal machining centers
• 2 Mitsubishi Vertical Machining Centers
• 1 Cellcon Horizontal Machining Center
• Dedicated Assembly Area
Support Equipment
• 1 Howa 1000 lathe
• 1 Jet lathe
• 7 Bridgeport mills
• 1 Miller TIG welders
• 1 Bendix 1800 CMM
• 1 Profilometer
• 1 Mic Trac digital tool setting gauge
• 1 Digital torque analyzer
• 1 Mitutoyo Apex 916 CMM with temperature compensation
• 1 CAD/CAM system utilizing Solidworks & AutoCAD
• 1 QA lab with tooling traceable to the National Bureau of Standards
• Pressure testing, flushing and washing equipment
• 1 Avey multi-spindle drill press
• 1 Digital tool pre-setter
• Chip compactor
• Reverse osmosis
• CAD/CAM system utilizing solidworks and Pro-Engineer software…
• Reverse Osmosis Water Purification System

Case Studies

• Customer Success Stories